How Green Plastwood WPC Is Made

Our Process, Step By Step

Nine steps from raw material selection to your site, all in our own plants.

  1. Raw material selection for WPC manufacturingStep 1

    Raw Material Selection

    Raw materials suitable for WPC are selected, tested, and verified for quality.

  2. Material preparation & formulation for WPCStep 2

    Material Preparation & Formulation

    Materials are prepared according to the specific formulation for each product line.

  3. Mixing & compounding WPC compoundStep 3

    Mixing & Compounding

    All components are thoroughly mixed in high-speed mixers into one uniform compound.

  4. WPC extrusion line forming a profileStep 4

    Extrusion / Profile Formation

    The compound is extruded into frames, boards, door cores, and custom profiles.

  5. Hydro calibration cooling tankStep 5

    Cooling & Stabilisation

    The extruded product is cooled in hydro calibration tanks so it keeps its exact size and shape.

  6. Surface treatment & finishing WPC profilesStep 6

    Surface Treatment & Finishing

    Surfaces are sanded, calibrated, and finished as required by product specifications.

  7. Cutting & sizing WPC profilesStep 7

    Cutting & Sizing

    Products are cut to standard market dimensions or custom client order sizes.

  8. Quality inspection of WPC profileStep 8

    Quality Inspection

    Dimensions, screw-holding strength, and finish quality are inspected before approval.

  9. Packing & dispatch of finished WPC goodsStep 9

    Packing & Dispatch

    Protectively packed and dispatched to dealers, stock points, and project sites.

Our Plants

We run three manufacturing units, Unit 1, Unit 2 and Unit 3, at Tankara, Rajkot in Gujarat. Our corporate office is at Science City Road, Ahmedabad.

  • Mixing, extrusion, cooling, cutting and finishing lines in every unit
  • Store for finished goods and dispatch to dealers and sites
  • The same lines make door frames, door cores, boards and louvers
  • Thickness, size, length, density and colour customised on bulk orders
~1,300 MT
Per Month
Combined Production
4,00,000
SQ. MTR. CAPACITY
Production Capacity
1,05,000
SQ FT AREA
Unit 1 + Unit 2 + Unit 3
100+
TEAM MEMBERS
Across All Three Units
UNIT 1
Tankara, Rajkot
Area 35,000 sq ft
Team 30+
Location Gujarat, India
UNIT 2
Tankara, Rajkot
Area 43,500 sq ft
Team 35+
Location Gujarat, India
UNIT 3
Tankara, Rajkot
Area 26,500 sq ft
Team 35+
Location Gujarat, India

Quality Belief & Policy

Quality is not a final checkpoint. It is a manufacturing discipline.

“A product is good only if it is still working years after it is fitted.”

At Green Plastwood we strive to replace the usage of wood in construction with quality WPC products. All measures are operated with utmost care and concern, reducing the impact of our practices on the environment with better economical building-material options while conserving our forests in a positive way.

  • Right materialRaw material checked before it enters the line
  • Right processParameters monitored during extrusion
  • Right productSize and finish checked before dispatch

Quality Policy

SNG Eco India Pvt. Ltd. offers its customers process solutions and services based on innovation, efficiency and quality.

The principles which lead SNG Eco India Pvt. Ltd. in its activity are:

  • Satisfaction of customer’s requirements and expectations.
  • Continuous improvement of the reliability of its products and the quality management system, with risk-based thinking.
  • The quality policy provides a framework for setting quality objectives.
  • All SNG Group collaborators and partners are committed to pursuing the objectives, reducing waste and inefficiencies, and preventing errors.
ISO 9001:2015Quality Management System · Cert. no. 3202101910Q

Quality Checks

We check material before, during and after production.

Want To See The Plant Or Get A Quote?

Builders and dealers can call us to plan a visit to our plant in Gujarat.

Or send us your requirement and we will quote.

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